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Capsules vs. tablets: which form factor and when

By Greg Huang
Founder of multiple consumer brands in the dietary supplement and nutrition industry since 2009 · Reviewed by Dr. James Pendleton, ND, licensed primary care physician, 20+ years in naturopathic medicine
Last verified April 25, 2026Published April 25, 2026

Answer

Capsules win on cost, speed, and consumer preference for most emerging brands. Tablets win on dose density, shelf stability, and per-unit economics at scale (above 25,000 units). If your formulation is under 800mg total fill weight and you are launching with MOQ under 10,000, choose capsules. Otherwise consider tablets.
CapsulesTablets
Typical MOQ floor1,000 units5,000 units
Per-unit cost (5K run)$0.18 to $0.42$0.12 to $0.28
Lead time6 to 10 weeks8 to 14 weeks
Max dose density~800mg~1,500mg
Stability (24 month)GoodExcellent
Consumer preferenceMost surveys favor capsulesStrong but secondary

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45 capsule manufacturers · 38 tablet manufacturers

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