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First Run Cost Estimator

Estimate the total cost of your first supplement production run. Adjust dosage form, volume, and formulation type to see a breakdown of manufacturing, packaging, testing, and setup costs.

Example: 1,000 bottles of 60-count capsules, private label

Manufacturing$2,400 - $4,800
Packaging, testing & setup$1,630 - $8,850
Estimated total$4,030 - $13,650

Adjust the inputs below to see your own estimate.

Per capsule. Shell ($0.01-$0.05) + ingredients ($0.01-$0.05) + encapsulation ($0.005-$0.02). Gelatin or HPMC (vegetarian). High estimate calibrated to $4.80/bottle at 60ct, consistent with Champion Bio $5/bottle at 5K units. Premium branded ingredients may exceed this range (use custom formulation type).

Use the manufacturer's existing formula with your label. Fastest and least expensive to start. Per-unit costs reflect commodity-to-standard ingredient pricing.

Estimated Cost Breakdown

1,000 bottles × 60 units = 60,000 total units

CategoryLowHigh
Manufacturing$0.04-$0.08 per unit$2,400$4,800
Packaging$330.00$1,850
Setup / batch fee$300.00$2,000
Testing panel$500.00$3,000
Label designOne-time$500.00$2,000
Estimated Total$4,030$13,650
Per bottle (estimated)$4.03$13.65

The estimated total includes one-time fixed costs (setup fee, testing panel, label design) on top of per-bottle manufacturing and packaging. Fixed costs are the same regardless of order size, so they shrink as a percentage of total at higher volumes.

Per-unit costs decrease at higher volumes (20-35% savings from 5,000 to 50,000 bottles). These estimates use a single range across all volumes. Contact manufacturers for volume-specific quotes.

Based on 2025-2026 industry data. Last updated: March 2026. Read the full cost guide →

Estimates for planning purposes only. Per-unit costs decrease at higher volumes (20-35% savings from 5K to 50K bottles). Actual costs vary by manufacturer, formulation complexity, ingredient sourcing, and specifications. Contact manufacturers for exact quotes.